Steel ingot water-cooling crystallization process using riser
A steel ingot and crystallization technology, applied in the field of steel ingot crystallization process, can solve the problems of low service life, water-cooled mold deformation, impurity aggregation, etc., and achieve the effects of dense internal structure, reduced center segregation, and uniform cooling speed.
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Embodiment 1
[0027] Type: high-quality carbon steel, steel type: 20, carbon content: 0.17-0.23%; tonnage: 8 tons;
[0028] After the front and rear parts of the water-cooled mold are fixed by bolts, the condensed water is fed into the water-cooled mold in advance, the temperature of the incoming water is less than 36°C, and the pressure of the incoming water is 0.5 MPa;
[0029] After the VD furnace is released, the temperature of the molten steel is 1585±5°C. After the temperature is controlled to 1570-1580°C, it is slowly poured into the mold of the water-cooled mold through the sprue, and the pouring time of the ingot body is 24-26min;
[0030] The pouring speed of the riser is lower than the pouring speed of the ingot body, and the pouring time of the riser is 6-8min;
[0031] Continuously feed condensed water, keep warm for 30 minutes, and release the steel ingot from the mold after condensation;
[0032] The steel ingot after demoulding is put into the insulation cover without the i...
Embodiment 2
[0035] Type: high-quality carbon steel, steel type: 65Mn, carbon content: 0.62-0.70%, tonnage: 11 tons;
[0036] After the front and rear parts of the water-cooled mold are fixed by bolts, the condensed water is fed into the water-cooled mold in advance, the temperature of the incoming water is less than 36°C, and the pressure of the incoming water is 0.5 MPa;
[0037] After the VD furnace is released, the temperature of the molten steel is 1550±5°C. After the temperature is controlled to 1535-1545°C, it is slowly injected into the mold of the water-cooled mold through the runner, and the pouring time of the ingot body is 15 minutes;
[0038] The pouring speed of the riser is lower than the pouring speed of the ingot body, and the pouring time of the riser is 10 minutes;
[0039] Continuously feed condensed water, keep warm for 70 minutes, and release the steel ingot from the mold after condensation;
[0040] The steel ingot after demoulding is put into the insulation cover w...
Embodiment 3
[0043] Type: alloy steel, steel type: 5CrMnMo, carbon content: 0.50-0.60%, tonnage 18 tons;
[0044] After the front and rear parts of the water-cooled mold are fixed by bolts, the condensed water is fed into the water-cooled mold in advance, the temperature of the incoming water is less than 36°C, and the pressure of the incoming water is 0.5 MPa;
[0045] After the VD furnace is released, the temperature of the molten steel is 1555±5°C. After the temperature is controlled to 1540-1550°C, it is slowly poured into the mold of the water-cooled mold through the runner, and the pouring time of the ingot body is 18 minutes;
[0046] The pouring speed of the riser is lower than the pouring speed of the ingot body, and the pouring time of the riser is 10 minutes;
[0047] Continue to feed condensed water, keep warm for 90 minutes, and release the steel ingot from the mold after condensation;
[0048] The steel ingot after demoulding is put into the heat preservation cover without h...
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