The invention belongs to the field of 
metal machining, and discloses an online measuring 
system for a high-speed 
cutting deformation field and a method thereof. The online measuring 
system comprises adynamometer, an 
infrared camera, a dual-frame camera, a 
position sensor, a 
signal synchronous triggering module and a 
signal acquisition module, wherein the 
dynamometer is used for measuring the 
cutting force of a workpiece to be measured in real time; the 
infrared camera is used for measuring the temperature field of the workpiece to be measured in real time; the double-frame camera is used formeasuring the 
displacement field of the workpiece to be measured in real time; the 
position sensor is used for sending a measurement starting 
signal; after the signal synchronous triggering module receives the measurement starting signal, the signal synchronous triggering module controls the 
dynamometer, the 
infrared camera and the dual-frame camera to start measurement according to the preset time 
delay; and the 
signal acquisition module is used for acquiring results obtained by measurement, so that the online measurement of the 
cutting force, temperature field and 
displacement field of the workpiece to be measured in the high-speed cutting process is realized. Through the online measuring 
system and method thereof, the non-contact measurement of the transient deformation field and the temperature field under high speed and 
high strain is realized, the measurement process is safe and reliable, and the 
processing precision is guaranteed.