A new class of light or reactive elements and monophase α′-matrix 
magnesium- and aluminum-based alloys with superior 
engineering properties, for the latter being based on a homogeneous solute distribution or a 
corrosion-resistant and metallic shiny surface withstanding aqueous and 
saline environments and resulting from the control during synthesis of atomic structure over 
microstructure to 
net shape of the final product, said α′-matrix being retained upon conversion into a cast or wrought form. The manufacture of the materials relies on the control of 
deposition temperature and in-vacuum consolidation during vapor deposition, on maximized 
heat transfer or 
casting pressure during all-liquid 
processing and on controlled friction and shock power during 
solid state alloying using a 
mechanical milling technique. The 
alloy synthesis is followed by 
extrusion, rolling, 
forging, drawing and superplastic forming for which the conditions of mechanical working, thermal 
exposure and time to transfer corresponding metastable α′-matrix phases and 
microstructure into product form depend on 
thermal stability and transformation behavior at higher temperatures of said light 
alloy as well as on the defects inherent to a specific 
alloy synthesis employed. Alloying additions to the resulting α′-monophase matrix include 0.1 to 40 wt. % metalloids or light 
rare earth or early transition or simple or heavy 
rare earth metals or a combination thereof. The eventually more complex light alloys are designed to retain the 
low density and to improve 
damage tolerance of corresponding base metals and may include an 
artificial aging upon 
thermomechanical processing with or without 
solid solution heat and quench and annealing treatment for a controlled 
volume fraction and size of 
solid state precipitates to reinforce alloy film, layer or bulk and resulting surface qualities. Novel processes are employed to spur production and productivity for the 
new materials.